The Pellet Making Process

July 27, 2011 woodpellets Pellet Making

Pellets are made by compressing wood or other forms of biomass into pellet form. During the pellet production process, the pellet mill presses the raw material into a die, by using a roller. The pellets thus formed will take the size and shape of the holes within the die. That is why some people refer to the pellet machines as pellet presses.

This process produces a lot of heat, due to the friction and pressure involved. This heat is important since it melts the binding agent into the wood. The wood to be pelletized should first be dried, but leave a small fraction of the moisture content i.e. 10-20%. You may dry this wood naturally or use a dryer to hasten the drying process.

You may also require binding agents such as vegetable oil, flour, or cornstarch, especially if the raw materials you are working with do not contain sufficient natural binding compounds, and the pellet mill that you are using does not produce the require heat levels during the pellet making process.

The process of making these pellets is not that complex, provided you have the right tools and raw materials. Therefore, you must have the raw materials, which include wood chipping, or grasses, agricultural waste, grains, or any other form of biomass. If you have large pieces of wood, you must first use a hammer mill or chipper to break them down.

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How Wood Pellets Are Manufactured?

July 27, 2011 woodpellets pellet machines

Wood pellets are made from recyclable resources, like trees and plants. The majority wood pellets are manufactured with ground wood and sawdust. Sawdust makes most wood pellets to stay natural since resins that are found in sawdust’s make the wood pellets remain in their intended shape, so no accompaniments are required. Generally, wood pellets are manufactured using a machine referred to as a pellet mill. The conventional pellet mill takes care of nearly all processes that are required to put together a wood pellet; starting with the pulverizing of the materials to condensing them to their ultimate form to finally having a wood pellet.

The first half of the wood pellets manufacturing course of action

A wood pellet has six steps of manufacture the first step being when the sawdust is brought to the mill. Then, the hammer mill puts in order the sawdust that is used in the manufacture of wood pellets by thrashing the fibers to lengths that are uniform. Afterwards, steam wets the fibers of the sawdust, which are subsequently rotated on the pellet machine that structure them into their recognized shapes. The pellet mill machines maintain the sawdust as one by placing the sawdust pieces under intense strain thus compressing the wood pellets into their widely known shapes.

The other manufacturing half of the wood pellets

After the wood pellets are finished, they need to be chilled. Once they have been chilled, the wood pellets are screened twice to ensure there are no loose dirt particles surrounding them. Afterwards, the pellets are sprayed to get rid of any lingering dirt particles. Then they are ready to be shipped but after they are packed. Nevertheless, you should not assume that all wood pellets are the same since manufacturers of pellets manufacture their pellets in diverse ways. Many types of woods are used in the manufacture of pellets can they can affect how fast the pellets burn and the amount of ashes leftover after burning the pellets. The burning of wood pellets emits no carbon dioxide.

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Why you need to Purchase a Wood Pellet Manufacture Machine

July 27, 2011 woodpellets How to choose Wood Pellet Machine

People are beginning to take an interest in wood pellets machines as days pass by. With a wood pellet manufacturing machine you can embark on burning wood pellets from the comfort of your own living room while, using the machine as your foremost fuel source. Some things come with the wood pellet-making machine, and what is even more motivating is that you can make your own wood pellets from the comfort of your home.

Most people when they think about purchasing a wood pellet machine they immediately think of the massive amounts of space it might consume. However, that is not the case since you can buy a small pellet-making machine, position it in your shed or garage, and immediately begin the process of making pellets. For safety purposes, it is necessary that you place it in a shed or the garage where youngsters will not have access to it. The pellet making machine can be used round the clock if need be since pellet manufacturing machines are designed to be used on a 24 hour basis.

With wood pellet mechanized machines, there is little or no maintenance necessary to keep the machines functioning. Thus, there wont be need to worry about calling in a technician every now and then. For people who use wood pellets on a regular basis, they will begin to notice how fast they will begin to save money after buying a wood pellet. Used pellet making machines are also good to buy for people who do not have enough money to purchase a new pellet manufacture machine.

If you wish to acquire a second hand wood pellet machine, you must try to look at the machine in person before paying for it. You have to be a lot more cautious when buying a pre-owned wood pellet-making machine to ensure it is good condition before writing that check. No one would want to spend money on any equipment that will end up being a piece of junk in their shed or garage. The best thing about purchasing a wood pellet machine is that you will immediately start reaping profits from it.

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Choosing Between Flat Die Pellet or Ring Die Pellet Machine

July 18, 2011 woodpellets pellet machines

If you wish to start manufacturing your own pellets, you need to know the right kind of equipment to buy for your venture. The first machine that you will need is the hammer mill. This is not a complicated machine to buy, since they all operate the same. You will only need to choose between the various sizes, capacities, power consumption, and brands.

choose pellet mill

The other important machine that you will need is the pellet-making machine. This is a bit complicated since there are 2 types of these pellet presses that you have to choose from. These 2 types are the Flat Die Pellet mill and the Ring Die Pellet mill. Both machines do the same function i.e. make pellets, but each is designed to operate in its own special way.

The difference between these 2 machine lies in the die used i.e. a plate with holes where the mill’s roller presses the raw materials to form the pellets. Therefore, you will need to know which pellet mill to buy, depending on the purpose that you intend to use it for. The major distinction between the 2 machines is that the Ring Die Pellet is more efficient in terms of power consumption and has a high output. Flat Die Pellet machine is more versatile since it has an adjustable pressure load.

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The knowledge of Wood Pellets

June 30, 2011 woodpellets Industry Information

Introduction a benefit machine – wood pellet machine. Wood Pellets are a type of biomass fuel, generally made from waste wood. This takes the form of either compacted sawdust produced as a byproduct of saw-milling or grinding wood chips produced from logging operations. The pellets are extremely dense and can be produced with a low moisture content (lower than 10%) that allows them to burn at a very high combustion efficiency. Now, millions of households around the world either use wood pellet fuel as their primary fuel source, or at the very least as a supplementary heating source.

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What about Wood Pellets energy output and efficiency? High-efficiency wood pellet stoves and boilers have been developed in recent years, offering combustion efficiencies of over 90%. Wood pellet boilers – having limited control over the rate and presence of combustion compared to liquid or gaseous-fired systems – are particularly suited for hydronic systems due to the hydronic system’s greater ability to store heat.

In 2005, the demand for pellet heating has increased in European and North America, and a sizable industry is emerging and pellet availability and cost may be an issue. However the pellet production is increasing but several new pellet mills online in 2008-2009.

In the meantime, thousands of people are moving towoards a more sustainable and stable fuel choice – Wood Pellets.

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